The rich text element allows you to create and format headings, paragraphs, blockquotes, images, and video all in one place instead of having to add and format them individually. Just double-click and easily create content.
A rich text element can be used with static or dynamic content. For static content, just drop it into any page and begin editing. For dynamic content, add a rich text field to any collection and then connect a rich text element to that field in the settings panel. Voila!
Headings, paragraphs, blockquotes, figures, images, and figure captions can all be styled after a class is added to the rich text element using the "When inside of" nested selector system.
Stated accuracy of Td is ±3C for Td from -40 to 80C.
The following charts illustrate the maximum error of Td with respect to Ta and RH.
View PDF of Accuracy Statement here.
The innovative PosiPatch uses a magnetic ring to hold it against the surface, so no adhesive is required. This means that the PosiPatch isn’t destroyed when removed from the surface, unlike conventional patches. After rinsing with deionized water, the PosiPatch can be used again.
The PosiPatch can be reused multiple times until water begins to leak through the air-permeable membrane or the seal against the substrate.
In our tests on freshly blasted steel with a typical 50-100 micron (2-4 mil) profile, PosiPatches were reused dozens of times with no noticeable wear or leakage. Patch life will vary depending on use- if dragged along the substrate, lifespan will be reduced.
We believe that 10 uses is a very conservative estimate of lifespan and still yields the lowest per-test cost of any commercially available Bresle Method Patch. The below tables compare the per-test costs of various options, using competitive prices found online.
If performing 10 tests, and reusing the PosiPatch:
Replica Tape provides a simple way to obtain an impression of a surface for analysis. It consists of a layer of crushable plastic micro foam affixed to a 50.8 μm (2 mil) incompressible polyester film.
When compressed against a roughened surface, the foam collapses and acquires an impression, or reverse replica, of the surface. It is available in a number of grades to accommodate measurements in different profile ranges.
Placing the compressed tape (replica) into the PosiTector RTR gives a measure of the average maximum peak-to-valley height of the surface roughness profile.
Annotate images using drawing tools—ideal for identifying a specific location or area within an image
Unequal pulling force during testing caused by uneven adhesive bond lines and coating surfaces can result in random, unexplainable readings. To obtain more repeatable and meaningful adhesion measurements, it is imperative that the pulling force applied to the test dolly is uniformly distributed over the surface being tested.
Both the PosiTest AT-M manual and PosiTest AT-A automatic models compensate for misalignment. The self-aligning, quick-coupling actuator and spherical articulating dolly head enable uniform distribution of the pulling force over the surface being tested, preventing a one-sided pull-off.
Two grades of Testex™ Press-O-Film™ replica tape, “Coarse” and "X-Coarse", are available to span the primary range of surface profiles for the coatings and linings industry –– 20 to 115 µm / 0.8 to 4.5 mils.
An unfortunate characteristic of replica tape is that conventional spring micrometer measurements are most accurate near the middle of each grade's range and least accurate at the outer ends of each grade's range. That is why two other grades, Coarse Minus (< 20 µm / 0.8 mils) and X-Coarse Plus (> 115 µm / 4.5 mils), are used to check and, if necessary, adjust measurements at the upper and lower ends of the primary range.
Inside the primary range, Coarse and X-Coarse tape share a 38 - 64 μm (1.5 - 2.5 mils) "overlap" region. Measurements with conventional micrometers require a complicated and time consuming procedure of averaging one reading using Coarse grade and one reading using X-Coarse grade to achieve reasonable accuracy.
With a single measurement, the PosiTector RTR produces a more accurate peak-to-valley height measurement HL from Coarse or X-Coarse tapes that has been adjusted for their non-linearity. There is no need to average two or more replicas from different grades of tape AND there is no need to subtract the 50.8 μm / 2 mils of incompressible polyester film. The advantages are a reduction in measurement uncertainty, inspector workload, likelihood of error, and the number of replicas needed by inspectors to assure accuracy.
The PosiTector RTR can also display a height value (H) that is comparable to what conventional analog spring micrometers would display after the 50.8 μm / 2 mils of incompressible polyester film has been subtracted.
Magnetic pull-off gages use a permanent magnet, a calibrated spring, and a graduated scale. The attraction between the magnet and magnetic steel pulls the two together. As the coating thickness separating the two increases, it becomes easier to pull the magnet away. Coating thickness is determined by measuring this pull-off force. Thinner coatings will have stronger magnetic attraction while thicker films will have comparatively less magnetic attraction. Testing with magnetic gages is sensitive to surface roughness, curvature, substrate thickness, and the make up of the metal alloy.
Magnetic pull-off gages are rugged, simple, inexpensive, portable, and usually do not require any calibration adjustment. They are a good, low-cost alternative in situations where quality goals require only a few readings during production.
Pull-off gages are typically pencil-type or rollback dial models. Pencil-type models (PosiPen shown in Fig 1) use a magnet that is mounted to a helical spring that works perpendicularly to the coated surface. Most pencil-type pull-off gages have large magnets and are designed to work in only one or two positions, which partially compensate for gravity. A more accurate version is available, which has a tiny, precise magnet to measure on small, hot, or hard-to-reach surfaces. A triple indicator ensures accurate measurements when the gage is pointed down, up, or horizontally with a tolerance of ±10%.
Rollback dial models (PosiTest shown in Fig 2) are the most common form of magnetic pull-off gage. A magnet is attached to one end of a pivoting balanced arm and connected to a calibrated hairspring. By rotating the dial with a finger, the spring increases the force on the magnet and pulls it from the surface. These gages are easy to use and have a balanced arm that allows them to work in any position, independent of gravity. They are safe in explosive environments and are commonly used by painting contractors and small powder coating operations. Typical tolerance is ±5%.
Eddy current techniques are used to nondestructively measure the thickness of nonconductive coatings on nonferrous metal substrates. A coil of fine wire conducting a high-frequency alternating current (above 1 MHz) is used to set up an alternating magnetic field at the surface of the instrument's probe. When the probe is brought near a conductive surface, the alternating magnetic field will set up eddy currents on the surface. The substrate characteristics and the distance of the probe from the substrate (the coating thickness) affect the magnitude of the eddy currents. The eddy currents create their own opposing electromagnetic field that can be sensed by the exciting coil or by a second, adjacent coil.
Magnetic film gages are used to non-destructively measure the thickness of a nonmagnetic coating on ferrous substrates. Most coatings on steel and iron are measured this way. Magnetic gages use one of two principles of operation: magnetic pull-off or magnetic/electromagnetic induction.
Magnetic pull-off gages use a permanent magnet, a calibrated spring, and a graduated scale. The attraction between the magnet and magnetic steel pulls the two together. As the coating thickness separating the two increases, it becomes easier to pull the magnet away. Coating thickness is determined by measuring this pull-off force. Thinner coatings will have stronger magnetic attraction while thicker films will have comparatively less magnetic attraction. Testing with magnetic gages is sensitive to surface roughness, curvature, substrate thickness, and the make up of the metal alloy.
Magnetic induction instruments use a permanent magnet as the source of the magnetic field. A Hall-effect generator or magneto-resistor is used to sense the magnetic flux density at a pole of the magnet. Electromagnetic induction instruments use an alternating magnetic field. A soft, ferromagnetic rod wound with a coil of fine wire is used to produce a magnetic field. A second coil of wire is used to detect changes in magnetic flux.
These electronic instruments measure the change in magnetic flux density at the surface of a magnetic probe as it nears a steel surface. The magnitude of the flux density at the probe surface is directly related to the distance from the steel substrate. By measuring flux density the coating thickness can be determined.
PosiTector users can capture and save an image copy of the current gage display by simultaneously pressing both the (-) and (+) buttons. The last 10 screen captures are stored in memory and can be accessed within the PosiSoft USB Drive.
Statistics mode continually displays/updates average, standard deviation, min/max thickness and number of readings while measuring.
Display Languages: English, French, German, Spanish, Chinese, Japanese, Portuguese, Italian, Norwegian, Russian, Czech, Polish and Korean.
All PosiTector 6000 regular separate probes are suitable for underwater measurement and are available with extended cable lengths up to 250 feet / 75 meters.
Ideal for measuring coating thickness on underwater pipes, ships, bulkheads, offshore oil rigs or anywhere extended reach is required.
Maximum cable lengths vary depending on probe type...
Extended cable lengths are also available for ferrous micro probes (F0S, F45S, F90S) and FKS probes (thick coatings) – up to 50 ft (15 m).
Note: Micro probes and FKS probes do not support underwater usage
Contact us for additional information including lead time.
Adhesion testers include everything needed for testing: Automatic Adhesion Tester, built-in rechargeable NiMH battery with charger, dollies, abrasive pad, cutting tool, glue with mixing sticks and palettes, cotton swabs, USB cable, PosiSoft Software, instruction booklet and video, shoulder strap, Certificate of Calibration traceable to NIST, two-year warranty, and a sturdy, lightweight carrying case^
* Optional 20mm/50mm/50 mm C1583/50 mm Tile Conversion Kits allow each model to be used with alternative dolly sizes. Custom 10 and 14 mm dollies are available for special applications (compatible with 20 mm stand off).
^ Upgrade to the Pelican® case by adding a '-P' to the Ordering Code.
Conforms to international standards including ASTM C1583/D4541/D7234/D7522, ISO 4624/16276-1, EN 1542/12004-2, AS/NZS 1580.408.5 and others
Upon completion of a pull-off test, the dolly and coated surface should be examined. In addition to pull-off force, many National and International standards such as ASTM D4541 and ISO 4624 require the nature of the fracture to be recorded.
The cohesive and adhesive fracture visual analysis can be recorded using the PosiTest AT-A's keypad or touch screen display. Alternatively, the information can be reported using the PosiTector App.
Fractures are visually estimated and recorded as a percent of each. The two layer example below illustrates a cohesive fracture within coating layer 1 and layer 2 (visually estimated at 50% each). Recorded results are included in reports.
The PosiTest AT-A can record fracture information for up to five layers. For full details and examples see Visual Analysis and Recording of Test Results.
The rich text element allows you to create and format headings, paragraphs, blockquotes, images, and video all in one place instead of having to add and format them individually. Just double-click and easily create content.
A rich text element can be used with static or dynamic content. For static content, just drop it into any page and begin editing. For dynamic content, add a rich text field to any collection and then connect a rich text element to that field in the settings panel. Voila!
Headings, paragraphs, blockquotes, figures, images, and figure captions can all be styled after a class is added to the rich text element using the "When inside of" nested selector system.
Stated accuracy of Td is ±3C for Td from -40 to 80C.
The following charts illustrate the maximum error of Td with respect to Ta and RH.
View PDF of Accuracy Statement here.
The innovative PosiPatch uses a magnetic ring to hold it against the surface, so no adhesive is required. This means that the PosiPatch isn’t destroyed when removed from the surface, unlike conventional patches. After rinsing with deionized water, the PosiPatch can be used again.
The PosiPatch can be reused multiple times until water begins to leak through the air-permeable membrane or the seal against the substrate.
In our tests on freshly blasted steel with a typical 50-100 micron (2-4 mil) profile, PosiPatches were reused dozens of times with no noticeable wear or leakage. Patch life will vary depending on use- if dragged along the substrate, lifespan will be reduced.
We believe that 10 uses is a very conservative estimate of lifespan and still yields the lowest per-test cost of any commercially available Bresle Method Patch. The below tables compare the per-test costs of various options, using competitive prices found online.
If performing 10 tests, and reusing the PosiPatch:
Replica Tape provides a simple way to obtain an impression of a surface for analysis. It consists of a layer of crushable plastic micro foam affixed to a 50.8 μm (2 mil) incompressible polyester film.
When compressed against a roughened surface, the foam collapses and acquires an impression, or reverse replica, of the surface. It is available in a number of grades to accommodate measurements in different profile ranges.
Placing the compressed tape (replica) into the PosiTector RTR gives a measure of the average maximum peak-to-valley height of the surface roughness profile.
Annotate images using drawing tools—ideal for identifying a specific location or area within an image
Unequal pulling force during testing caused by uneven adhesive bond lines and coating surfaces can result in random, unexplainable readings. To obtain more repeatable and meaningful adhesion measurements, it is imperative that the pulling force applied to the test dolly is uniformly distributed over the surface being tested.
Both the PosiTest AT-M manual and PosiTest AT-A automatic models compensate for misalignment. The self-aligning, quick-coupling actuator and spherical articulating dolly head enable uniform distribution of the pulling force over the surface being tested, preventing a one-sided pull-off.
Two grades of Testex™ Press-O-Film™ replica tape, “Coarse” and "X-Coarse", are available to span the primary range of surface profiles for the coatings and linings industry –– 20 to 115 µm / 0.8 to 4.5 mils.
An unfortunate characteristic of replica tape is that conventional spring micrometer measurements are most accurate near the middle of each grade's range and least accurate at the outer ends of each grade's range. That is why two other grades, Coarse Minus (< 20 µm / 0.8 mils) and X-Coarse Plus (> 115 µm / 4.5 mils), are used to check and, if necessary, adjust measurements at the upper and lower ends of the primary range.
Inside the primary range, Coarse and X-Coarse tape share a 38 - 64 μm (1.5 - 2.5 mils) "overlap" region. Measurements with conventional micrometers require a complicated and time consuming procedure of averaging one reading using Coarse grade and one reading using X-Coarse grade to achieve reasonable accuracy.
With a single measurement, the PosiTector RTR produces a more accurate peak-to-valley height measurement HL from Coarse or X-Coarse tapes that has been adjusted for their non-linearity. There is no need to average two or more replicas from different grades of tape AND there is no need to subtract the 50.8 μm / 2 mils of incompressible polyester film. The advantages are a reduction in measurement uncertainty, inspector workload, likelihood of error, and the number of replicas needed by inspectors to assure accuracy.
The PosiTector RTR can also display a height value (H) that is comparable to what conventional analog spring micrometers would display after the 50.8 μm / 2 mils of incompressible polyester film has been subtracted.
Magnetic pull-off gages use a permanent magnet, a calibrated spring, and a graduated scale. The attraction between the magnet and magnetic steel pulls the two together. As the coating thickness separating the two increases, it becomes easier to pull the magnet away. Coating thickness is determined by measuring this pull-off force. Thinner coatings will have stronger magnetic attraction while thicker films will have comparatively less magnetic attraction. Testing with magnetic gages is sensitive to surface roughness, curvature, substrate thickness, and the make up of the metal alloy.
Magnetic pull-off gages are rugged, simple, inexpensive, portable, and usually do not require any calibration adjustment. They are a good, low-cost alternative in situations where quality goals require only a few readings during production.
Pull-off gages are typically pencil-type or rollback dial models. Pencil-type models (PosiPen shown in Fig 1) use a magnet that is mounted to a helical spring that works perpendicularly to the coated surface. Most pencil-type pull-off gages have large magnets and are designed to work in only one or two positions, which partially compensate for gravity. A more accurate version is available, which has a tiny, precise magnet to measure on small, hot, or hard-to-reach surfaces. A triple indicator ensures accurate measurements when the gage is pointed down, up, or horizontally with a tolerance of ±10%.
Rollback dial models (PosiTest shown in Fig 2) are the most common form of magnetic pull-off gage. A magnet is attached to one end of a pivoting balanced arm and connected to a calibrated hairspring. By rotating the dial with a finger, the spring increases the force on the magnet and pulls it from the surface. These gages are easy to use and have a balanced arm that allows them to work in any position, independent of gravity. They are safe in explosive environments and are commonly used by painting contractors and small powder coating operations. Typical tolerance is ±5%.
Eddy current techniques are used to nondestructively measure the thickness of nonconductive coatings on nonferrous metal substrates. A coil of fine wire conducting a high-frequency alternating current (above 1 MHz) is used to set up an alternating magnetic field at the surface of the instrument's probe. When the probe is brought near a conductive surface, the alternating magnetic field will set up eddy currents on the surface. The substrate characteristics and the distance of the probe from the substrate (the coating thickness) affect the magnitude of the eddy currents. The eddy currents create their own opposing electromagnetic field that can be sensed by the exciting coil or by a second, adjacent coil.
Magnetic film gages are used to non-destructively measure the thickness of a nonmagnetic coating on ferrous substrates. Most coatings on steel and iron are measured this way. Magnetic gages use one of two principles of operation: magnetic pull-off or magnetic/electromagnetic induction.
Magnetic pull-off gages use a permanent magnet, a calibrated spring, and a graduated scale. The attraction between the magnet and magnetic steel pulls the two together. As the coating thickness separating the two increases, it becomes easier to pull the magnet away. Coating thickness is determined by measuring this pull-off force. Thinner coatings will have stronger magnetic attraction while thicker films will have comparatively less magnetic attraction. Testing with magnetic gages is sensitive to surface roughness, curvature, substrate thickness, and the make up of the metal alloy.
Magnetic induction instruments use a permanent magnet as the source of the magnetic field. A Hall-effect generator or magneto-resistor is used to sense the magnetic flux density at a pole of the magnet. Electromagnetic induction instruments use an alternating magnetic field. A soft, ferromagnetic rod wound with a coil of fine wire is used to produce a magnetic field. A second coil of wire is used to detect changes in magnetic flux.
These electronic instruments measure the change in magnetic flux density at the surface of a magnetic probe as it nears a steel surface. The magnitude of the flux density at the probe surface is directly related to the distance from the steel substrate. By measuring flux density the coating thickness can be determined.
PosiTector users can capture and save an image copy of the current gage display by simultaneously pressing both the (-) and (+) buttons. The last 10 screen captures are stored in memory and can be accessed within the PosiSoft USB Drive.
Statistics mode continually displays/updates average, standard deviation, min/max thickness and number of readings while measuring.
Display Languages: English, French, German, Spanish, Chinese, Japanese, Portuguese, Italian, Norwegian, Russian, Czech, Polish and Korean.
All PosiTector 6000 regular separate probes are suitable for underwater measurement and are available with extended cable lengths up to 250 feet / 75 meters.
Ideal for measuring coating thickness on underwater pipes, ships, bulkheads, offshore oil rigs or anywhere extended reach is required.
Maximum cable lengths vary depending on probe type...
Extended cable lengths are also available for ferrous micro probes (F0S, F45S, F90S) and FKS probes (thick coatings) – up to 50 ft (15 m).
Note: Micro probes and FKS probes do not support underwater usage
Contact us for additional information including lead time.
Adhesion testers include everything needed for testing: Manual Adhesion Tester, built-in rechargeable NiMH battery with charger, dollies, abrasive pad, cutting tool, glue with mixing sticks and palettes, cotton swabs, USB cable, PosiSoft Software, instruction booklet and video, Certificate of Calibration traceable to NIST, two-year warranty, and a sturdy, lightweight carrying case^
* Optional 20mm/50mm/50 mm C1583/50 mm Tile Conversion Kits allow each model to be used with alternative dolly sizes. Custom 10 and 14 mm dollies are available for special applications (compatible with 20 mm stand off).
^ Upgrade to the Pelican® case by adding a '-P' to the Ordering Code.
Conforms to international standards including ASTM C1583/D4541/D7234/D7522, ISO 4624/16276-1, EN 1542/12004-2, AS/NZS 1580.408.5 and others
The rich text element allows you to create and format headings, paragraphs, blockquotes, images, and video all in one place instead of having to add and format them individually. Just double-click and easily create content.
A rich text element can be used with static or dynamic content. For static content, just drop it into any page and begin editing. For dynamic content, add a rich text field to any collection and then connect a rich text element to that field in the settings panel. Voila!
Headings, paragraphs, blockquotes, figures, images, and figure captions can all be styled after a class is added to the rich text element using the "When inside of" nested selector system.
Stated accuracy of Td is ±3C for Td from -40 to 80C.
The following charts illustrate the maximum error of Td with respect to Ta and RH.
View PDF of Accuracy Statement here.
The innovative PosiPatch uses a magnetic ring to hold it against the surface, so no adhesive is required. This means that the PosiPatch isn’t destroyed when removed from the surface, unlike conventional patches. After rinsing with deionized water, the PosiPatch can be used again.
The PosiPatch can be reused multiple times until water begins to leak through the air-permeable membrane or the seal against the substrate.
In our tests on freshly blasted steel with a typical 50-100 micron (2-4 mil) profile, PosiPatches were reused dozens of times with no noticeable wear or leakage. Patch life will vary depending on use- if dragged along the substrate, lifespan will be reduced.
We believe that 10 uses is a very conservative estimate of lifespan and still yields the lowest per-test cost of any commercially available Bresle Method Patch. The below tables compare the per-test costs of various options, using competitive prices found online.
If performing 10 tests, and reusing the PosiPatch:
Replica Tape provides a simple way to obtain an impression of a surface for analysis. It consists of a layer of crushable plastic micro foam affixed to a 50.8 μm (2 mil) incompressible polyester film.
When compressed against a roughened surface, the foam collapses and acquires an impression, or reverse replica, of the surface. It is available in a number of grades to accommodate measurements in different profile ranges.
Placing the compressed tape (replica) into the PosiTector RTR gives a measure of the average maximum peak-to-valley height of the surface roughness profile.
Annotate images using drawing tools—ideal for identifying a specific location or area within an image
Unequal pulling force during testing caused by uneven adhesive bond lines and coating surfaces can result in random, unexplainable readings. To obtain more repeatable and meaningful adhesion measurements, it is imperative that the pulling force applied to the test dolly is uniformly distributed over the surface being tested.
Both the PosiTest AT-M manual and PosiTest AT-A automatic models compensate for misalignment. The self-aligning, quick-coupling actuator and spherical articulating dolly head enable uniform distribution of the pulling force over the surface being tested, preventing a one-sided pull-off.
Two grades of Testex™ Press-O-Film™ replica tape, “Coarse” and "X-Coarse", are available to span the primary range of surface profiles for the coatings and linings industry –– 20 to 115 µm / 0.8 to 4.5 mils.
An unfortunate characteristic of replica tape is that conventional spring micrometer measurements are most accurate near the middle of each grade's range and least accurate at the outer ends of each grade's range. That is why two other grades, Coarse Minus (< 20 µm / 0.8 mils) and X-Coarse Plus (> 115 µm / 4.5 mils), are used to check and, if necessary, adjust measurements at the upper and lower ends of the primary range.
Inside the primary range, Coarse and X-Coarse tape share a 38 - 64 μm (1.5 - 2.5 mils) "overlap" region. Measurements with conventional micrometers require a complicated and time consuming procedure of averaging one reading using Coarse grade and one reading using X-Coarse grade to achieve reasonable accuracy.
With a single measurement, the PosiTector RTR produces a more accurate peak-to-valley height measurement HL from Coarse or X-Coarse tapes that has been adjusted for their non-linearity. There is no need to average two or more replicas from different grades of tape AND there is no need to subtract the 50.8 μm / 2 mils of incompressible polyester film. The advantages are a reduction in measurement uncertainty, inspector workload, likelihood of error, and the number of replicas needed by inspectors to assure accuracy.
The PosiTector RTR can also display a height value (H) that is comparable to what conventional analog spring micrometers would display after the 50.8 μm / 2 mils of incompressible polyester film has been subtracted.
Magnetic pull-off gages use a permanent magnet, a calibrated spring, and a graduated scale. The attraction between the magnet and magnetic steel pulls the two together. As the coating thickness separating the two increases, it becomes easier to pull the magnet away. Coating thickness is determined by measuring this pull-off force. Thinner coatings will have stronger magnetic attraction while thicker films will have comparatively less magnetic attraction. Testing with magnetic gages is sensitive to surface roughness, curvature, substrate thickness, and the make up of the metal alloy.
Magnetic pull-off gages are rugged, simple, inexpensive, portable, and usually do not require any calibration adjustment. They are a good, low-cost alternative in situations where quality goals require only a few readings during production.
Pull-off gages are typically pencil-type or rollback dial models. Pencil-type models (PosiPen shown in Fig 1) use a magnet that is mounted to a helical spring that works perpendicularly to the coated surface. Most pencil-type pull-off gages have large magnets and are designed to work in only one or two positions, which partially compensate for gravity. A more accurate version is available, which has a tiny, precise magnet to measure on small, hot, or hard-to-reach surfaces. A triple indicator ensures accurate measurements when the gage is pointed down, up, or horizontally with a tolerance of ±10%.
Rollback dial models (PosiTest shown in Fig 2) are the most common form of magnetic pull-off gage. A magnet is attached to one end of a pivoting balanced arm and connected to a calibrated hairspring. By rotating the dial with a finger, the spring increases the force on the magnet and pulls it from the surface. These gages are easy to use and have a balanced arm that allows them to work in any position, independent of gravity. They are safe in explosive environments and are commonly used by painting contractors and small powder coating operations. Typical tolerance is ±5%.
Eddy current techniques are used to nondestructively measure the thickness of nonconductive coatings on nonferrous metal substrates. A coil of fine wire conducting a high-frequency alternating current (above 1 MHz) is used to set up an alternating magnetic field at the surface of the instrument's probe. When the probe is brought near a conductive surface, the alternating magnetic field will set up eddy currents on the surface. The substrate characteristics and the distance of the probe from the substrate (the coating thickness) affect the magnitude of the eddy currents. The eddy currents create their own opposing electromagnetic field that can be sensed by the exciting coil or by a second, adjacent coil.
Magnetic film gages are used to non-destructively measure the thickness of a nonmagnetic coating on ferrous substrates. Most coatings on steel and iron are measured this way. Magnetic gages use one of two principles of operation: magnetic pull-off or magnetic/electromagnetic induction.
Magnetic pull-off gages use a permanent magnet, a calibrated spring, and a graduated scale. The attraction between the magnet and magnetic steel pulls the two together. As the coating thickness separating the two increases, it becomes easier to pull the magnet away. Coating thickness is determined by measuring this pull-off force. Thinner coatings will have stronger magnetic attraction while thicker films will have comparatively less magnetic attraction. Testing with magnetic gages is sensitive to surface roughness, curvature, substrate thickness, and the make up of the metal alloy.
Magnetic induction instruments use a permanent magnet as the source of the magnetic field. A Hall-effect generator or magneto-resistor is used to sense the magnetic flux density at a pole of the magnet. Electromagnetic induction instruments use an alternating magnetic field. A soft, ferromagnetic rod wound with a coil of fine wire is used to produce a magnetic field. A second coil of wire is used to detect changes in magnetic flux.
These electronic instruments measure the change in magnetic flux density at the surface of a magnetic probe as it nears a steel surface. The magnitude of the flux density at the probe surface is directly related to the distance from the steel substrate. By measuring flux density the coating thickness can be determined.
PosiTector users can capture and save an image copy of the current gage display by simultaneously pressing both the (-) and (+) buttons. The last 10 screen captures are stored in memory and can be accessed within the PosiSoft USB Drive.
Statistics mode continually displays/updates average, standard deviation, min/max thickness and number of readings while measuring.
Display Languages: English, French, German, Spanish, Chinese, Japanese, Portuguese, Italian, Norwegian, Russian, Czech, Polish and Korean.
All PosiTector 6000 regular separate probes are suitable for underwater measurement and are available with extended cable lengths up to 250 feet / 75 meters.
Ideal for measuring coating thickness on underwater pipes, ships, bulkheads, offshore oil rigs or anywhere extended reach is required.
Maximum cable lengths vary depending on probe type...
Extended cable lengths are also available for ferrous micro probes (F0S, F45S, F90S) and FKS probes (thick coatings) – up to 50 ft (15 m).
Note: Micro probes and FKS probes do not support underwater usage
Contact us for additional information including lead time.
Ideal for checking the accuracy and operation of PosiTest Adhesion Testers and is an important component in fulfilling both ISO and in-house quality control requirements.
Heavy-duty, waterproof Pelican cases complete with a custom foam insert to securely hold your PosiTest instrument.
Interchangeable stand-off allows a PosiTest ATM or ATA to pull 50 mm dollies conforming to ASTM C1583. Ideal for concrete surfaces and overlays.
Interchangeable stand-off allows a PosiTest ATM or ATA to pull 50 mm x 50 mm square dollies conforming to BS EN 12004-2. Ideal for cementitious adhesive for tiles.
Interchangeable stand-off allows a PosiTest ATM20 or ATA20 to pull 50 mm dollies. Ideal for lower bond strength finishes such as coatings on wood, concrete and plastic.
Interchangeable stand-off allows a PosiTest ATM50 or ATA50 to pull 10, 14 and 20 mm dollies. Ideal for high bond strength finishes such as coatings on metal.
Larger quantity of dollies at a reduced cost.
Drilling template and drill bits to isolate test area, ideal for thicker coatings on concrete.
Additional glue, mixing sticks, palettes and cotton swabs.
No. Our instruments are designed for simple operation, feature easy-to-use menus, both full and quick instruction manuals, and helpful videos. In lieu of demonstration models, we provide unlimited technical support via telephone and/or email, and a limited 30-day money back guarantee.
The PosiTest AT arrives fully calibrated and ready to measure. A Long-Form Certificate of Calibration traceable to NIST or PTB is included, which documents actual readings taken by your instrument at our calibration laboratory on standards traceable to a national metrology institute. Beware of ‘Certificates’ or ‘Certificates of Conformance’ offered by competitors. These typically do not include actual instrument readings, and are often insufficient to meet common quality requirements.
Absolutely. With an environmentally-sealed, metal enclosure, heavy-duty hydraulic pump and a high grade industrial pressure sensor, both the Manual and Automatic PosiTest AT are built to last. Weatherproof, dustproof and shockproof, they can be used indoors, outdoors and in all types of weather (meets or exceeds IP 65).
For added utility and convenience, PosiTest AT-A Automatic models also include a handy shoulder strap and rubberized grips.
The PosiTest AT is supplied with self-aligning dollies that are precision-manufactured from strong and lightweight aluminum alloy (6061-T6). As a lower-cost alternative to steel loading fixtures, DeFelsko aluminum dollies are a single-use/consumable item and ideal for keeping as a permanent visual record of testing.
The ResinLab EP11HT epoxy adhesive supplied with the PosiTest AT is simple to use and suitable for testing a wide range of coating types. In some instances, specialized coatings will require a more specialized adhesive.
The certified accuracy of both PosiTest AT models is identical. However, the fully automatic design of the PosiTest AT-A provides improved measurement consistency by eliminating the potential for operator influence from the test process.
The 50 mm dolly is commonly recommended for use with concrete, wood and composite substrates, and measures coatings with expected adhesion values between 50 psi and 560 psi (50 - 500 psi for AT-M models). The 20 mm dolly is recommended for testing coatings applied to metals or with expected adhesion values greater than 500 psi.
Yes. Feedback from our customers is that the PosiTest AT gages are suitable for testing most internal or external pipe applications greater than 200 mm in diameter. In such cases, the maximum glue gap between the surface of the 20 mm dolly and the coating is 0.5 mm. For smaller pipe diameters, depending on the expected pull-off strength of the coating, it may be possible to use a 10 mm or 14 mm dolly. External diameters can be decreased to as low as 50 mm and 100 mm, for the 10 mm and 14 mm dollies, respectively.
DeFelsko does do not provide or support the use of curved dollies for adhesion testing. In addition to affecting the surface area used in calculating pull-off strengths and the direction of the force lines (creating unwanted shear forces), most adhesion testing standards specifically call for the use of flat dollies.
The rechargeable battery pack (user replaceable) in the PosiTest AT-A can perform over 200 tests on a single charge. Use the included AC adaptor to continue testing as the battery recharges.
When utilized with a 50mm dolly, the PosiTest AT is in a priming state until reaching a priming pressure of 50 psi. It is only after the priming pressure is reached that the instrument begins calculating and displaying the pull rate.
While it is possible to obtain readings below this priming pressure with the AT-M model, the AT-A automatic does not allow the operator to build priming pressure very slowly and is therefore not suitable for use below the priming pressure of 50 psi.
Note that all reported adhesion values (including those obtained below the priming pressure) are subject to the PosiTest AT gage’s full-scale accuracy of ± 1% (± 30 psi, AT-M; ± 35 psi, AT-A).
The versatile epoxy adhesive supplied with the PosiTest AT reaches full cure within 24 – 48 hours. Operators who require faster cure times should evaluate other adhesives for their compatibility with both the coating being tested and our aluminum test dolly. Cyanoacrylate (‘super glue’) type adhesives are often sufficient for lower pull-off strengths.
The PosiTest AT is designed for use with rigid, structural substrates. A flexible substrate can adversely impact test accuracy and repeatability. Furthermore, use of the PosiTest AT for measuring the adhesion of coatings applied to a brittle substrate typically results in the destruction of the substrate material, making it challenging to quantify the coating-substrate bond strength.
Powerful desktop software for downloading, viewing, printing and storing measurement data. No internet connection required.
The intuitive and familiar user interface of PosiSoft Desktop brought to your web browser. Data is securely stored in the cloud.
Learn MoreAn easy-to-use mobile app (iOS/ Android) that connects to your PosiTector Advanced, PosiTector Smartlink, or PosiTest AT.
Learn MoreA simple gage interface to retrieve data in a manner similar to a flash drive. No software to install or internet connection required.
Learn More
The rich text element allows you to create and format headings, paragraphs, blockquotes, images, and video all in one place instead of having to add and format them individually. Just double-click and easily create content.
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Stated accuracy of Td is ±3C for Td from -40 to 80C.
The following charts illustrate the maximum error of Td with respect to Ta and RH.
View PDF of Accuracy Statement here.
The innovative PosiPatch uses a magnetic ring to hold it against the surface, so no adhesive is required. This means that the PosiPatch isn’t destroyed when removed from the surface, unlike conventional patches. After rinsing with deionized water, the PosiPatch can be used again.
The PosiPatch can be reused multiple times until water begins to leak through the air-permeable membrane or the seal against the substrate.
In our tests on freshly blasted steel with a typical 50-100 micron (2-4 mil) profile, PosiPatches were reused dozens of times with no noticeable wear or leakage. Patch life will vary depending on use- if dragged along the substrate, lifespan will be reduced.
We believe that 10 uses is a very conservative estimate of lifespan and still yields the lowest per-test cost of any commercially available Bresle Method Patch. The below tables compare the per-test costs of various options, using competitive prices found online.
If performing 10 tests, and reusing the PosiPatch:
Replica Tape provides a simple way to obtain an impression of a surface for analysis. It consists of a layer of crushable plastic micro foam affixed to a 50.8 μm (2 mil) incompressible polyester film.
When compressed against a roughened surface, the foam collapses and acquires an impression, or reverse replica, of the surface. It is available in a number of grades to accommodate measurements in different profile ranges.
Placing the compressed tape (replica) into the PosiTector RTR gives a measure of the average maximum peak-to-valley height of the surface roughness profile.
Annotate images using drawing tools—ideal for identifying a specific location or area within an image
Unequal pulling force during testing caused by uneven adhesive bond lines and coating surfaces can result in random, unexplainable readings. To obtain more repeatable and meaningful adhesion measurements, it is imperative that the pulling force applied to the test dolly is uniformly distributed over the surface being tested.
Both the PosiTest AT-M manual and PosiTest AT-A automatic models compensate for misalignment. The self-aligning, quick-coupling actuator and spherical articulating dolly head enable uniform distribution of the pulling force over the surface being tested, preventing a one-sided pull-off.
Two grades of Testex™ Press-O-Film™ replica tape, “Coarse” and "X-Coarse", are available to span the primary range of surface profiles for the coatings and linings industry –– 20 to 115 µm / 0.8 to 4.5 mils.
An unfortunate characteristic of replica tape is that conventional spring micrometer measurements are most accurate near the middle of each grade's range and least accurate at the outer ends of each grade's range. That is why two other grades, Coarse Minus (< 20 µm / 0.8 mils) and X-Coarse Plus (> 115 µm / 4.5 mils), are used to check and, if necessary, adjust measurements at the upper and lower ends of the primary range.
Inside the primary range, Coarse and X-Coarse tape share a 38 - 64 μm (1.5 - 2.5 mils) "overlap" region. Measurements with conventional micrometers require a complicated and time consuming procedure of averaging one reading using Coarse grade and one reading using X-Coarse grade to achieve reasonable accuracy.
With a single measurement, the PosiTector RTR produces a more accurate peak-to-valley height measurement HL from Coarse or X-Coarse tapes that has been adjusted for their non-linearity. There is no need to average two or more replicas from different grades of tape AND there is no need to subtract the 50.8 μm / 2 mils of incompressible polyester film. The advantages are a reduction in measurement uncertainty, inspector workload, likelihood of error, and the number of replicas needed by inspectors to assure accuracy.
The PosiTector RTR can also display a height value (H) that is comparable to what conventional analog spring micrometers would display after the 50.8 μm / 2 mils of incompressible polyester film has been subtracted.
Magnetic pull-off gages use a permanent magnet, a calibrated spring, and a graduated scale. The attraction between the magnet and magnetic steel pulls the two together. As the coating thickness separating the two increases, it becomes easier to pull the magnet away. Coating thickness is determined by measuring this pull-off force. Thinner coatings will have stronger magnetic attraction while thicker films will have comparatively less magnetic attraction. Testing with magnetic gages is sensitive to surface roughness, curvature, substrate thickness, and the make up of the metal alloy.
Magnetic pull-off gages are rugged, simple, inexpensive, portable, and usually do not require any calibration adjustment. They are a good, low-cost alternative in situations where quality goals require only a few readings during production.
Pull-off gages are typically pencil-type or rollback dial models. Pencil-type models (PosiPen shown in Fig 1) use a magnet that is mounted to a helical spring that works perpendicularly to the coated surface. Most pencil-type pull-off gages have large magnets and are designed to work in only one or two positions, which partially compensate for gravity. A more accurate version is available, which has a tiny, precise magnet to measure on small, hot, or hard-to-reach surfaces. A triple indicator ensures accurate measurements when the gage is pointed down, up, or horizontally with a tolerance of ±10%.
Rollback dial models (PosiTest shown in Fig 2) are the most common form of magnetic pull-off gage. A magnet is attached to one end of a pivoting balanced arm and connected to a calibrated hairspring. By rotating the dial with a finger, the spring increases the force on the magnet and pulls it from the surface. These gages are easy to use and have a balanced arm that allows them to work in any position, independent of gravity. They are safe in explosive environments and are commonly used by painting contractors and small powder coating operations. Typical tolerance is ±5%.
Eddy current techniques are used to nondestructively measure the thickness of nonconductive coatings on nonferrous metal substrates. A coil of fine wire conducting a high-frequency alternating current (above 1 MHz) is used to set up an alternating magnetic field at the surface of the instrument's probe. When the probe is brought near a conductive surface, the alternating magnetic field will set up eddy currents on the surface. The substrate characteristics and the distance of the probe from the substrate (the coating thickness) affect the magnitude of the eddy currents. The eddy currents create their own opposing electromagnetic field that can be sensed by the exciting coil or by a second, adjacent coil.
Magnetic film gages are used to non-destructively measure the thickness of a nonmagnetic coating on ferrous substrates. Most coatings on steel and iron are measured this way. Magnetic gages use one of two principles of operation: magnetic pull-off or magnetic/electromagnetic induction.
Magnetic pull-off gages use a permanent magnet, a calibrated spring, and a graduated scale. The attraction between the magnet and magnetic steel pulls the two together. As the coating thickness separating the two increases, it becomes easier to pull the magnet away. Coating thickness is determined by measuring this pull-off force. Thinner coatings will have stronger magnetic attraction while thicker films will have comparatively less magnetic attraction. Testing with magnetic gages is sensitive to surface roughness, curvature, substrate thickness, and the make up of the metal alloy.
Magnetic induction instruments use a permanent magnet as the source of the magnetic field. A Hall-effect generator or magneto-resistor is used to sense the magnetic flux density at a pole of the magnet. Electromagnetic induction instruments use an alternating magnetic field. A soft, ferromagnetic rod wound with a coil of fine wire is used to produce a magnetic field. A second coil of wire is used to detect changes in magnetic flux.
These electronic instruments measure the change in magnetic flux density at the surface of a magnetic probe as it nears a steel surface. The magnitude of the flux density at the probe surface is directly related to the distance from the steel substrate. By measuring flux density the coating thickness can be determined.
PosiTector users can capture and save an image copy of the current gage display by simultaneously pressing both the (-) and (+) buttons. The last 10 screen captures are stored in memory and can be accessed within the PosiSoft USB Drive.
Statistics mode continually displays/updates average, standard deviation, min/max thickness and number of readings while measuring.
Display Languages: English, French, German, Spanish, Chinese, Japanese, Portuguese, Italian, Norwegian, Russian, Czech, Polish and Korean.
All PosiTector 6000 regular separate probes are suitable for underwater measurement and are available with extended cable lengths up to 250 feet / 75 meters.
Ideal for measuring coating thickness on underwater pipes, ships, bulkheads, offshore oil rigs or anywhere extended reach is required.
Maximum cable lengths vary depending on probe type...
Extended cable lengths are also available for ferrous micro probes (F0S, F45S, F90S) and FKS probes (thick coatings) – up to 50 ft (15 m).
Note: Micro probes and FKS probes do not support underwater usage
Contact us for additional information including lead time.
